Page Comparison

•  3 Fiber Glass Body Tubes

• • •  CAD
    •  Engineering Drawings
    •  Wind Tubes
    •  Post-process
      • sanding, paint, holes
    •  Test
    •  Integrate into Rocket

•  1 Carbon Fiber Booster Tube

• • •  CAD
    •  Engineering Drawings
    •  Wind Tubes
    •  Post-process
      • sanding, paint, holes
    •  Test
    •  Integrate into Rocket / coupler

•  4 Aluminum Bulkheads

• • •  Add holes to CAD
    •  FEA
    •  Drawing
    •  Stock: Aluminum in basement
    •  Tool Path
    •  Tormach/cleanup
    •  Secured by Rocket Epoxy

Mill

•  3 FG Centering Rings

• • •  CAD 
    •  Drawings
    •  Stock: FG Sheet (may need diff. material)
    •  Construct Router - Ask Mike (maybe water jet)
    •  Integrate using rocket epoxy to CF Tube

•  Fins (including fin slots)

• • •  Calculations
    •  CAD
      
    •  Drawings
    •  Stock (CF Sheets)
    •  Manufacture on router (Ask Mike) (water jet?)
    •  Integrate

• • • • 3D print internal jig
      • rocket epoxy fin to tube with jig in

•  Tip to tip layup (3-5 layers)

• • •  Lay-up 4 layers of CF rotating weave 45 deg. each layer
    •  apply to rocket - overlap over edge of wing

•  Aluminum Tip

• • •  CAD - need thread and washer to secure
    •  tool path
    •  Lathe
    •  Cleanup
    •  Integrate

•  FG Nose Cone 

• • •  Calculations
    •  CAD/Mold
    •  Engineering Drawings
    •  Mold
      • Stock MDF
      • Cut on the router
      • sand
      • gray
      • sand
    •  Stock: Aluminum
    •  Cut stock
    •  layup
    •  post-process 
      • sanding

•  Rail Guides

• • •  CAD
    •  Buy
    •  Integrate
      • Connect to CF tubes with Nuts and Bolts

•  Boat Tail

• • •  CAD
    •  send to Matt
    •  Get from Matt
    •  Bolted to Aft bulkhead

•  Thrust Plate

• • •  CAD 
    •  Drawing
    •  Stock - Aluminum
    •  tool path
    •  tormach/ cleanup
    •  rocket epoxy to CF tube