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Schedule

1/21-22 - FG Prep/Wind

1/29 - Nose Cone Layup

2/4-5 - CF Prep/Wind

2/12-26 - Aluminum Tip/Bulkheads/Thrust Plate/Centering Ring

3/5 - Fin Cut

3/5-26 - Post-processing/Integration

Manufacturing TasksProcessAssigned PersonsPriority
  •  3 Fiber Glass Body Tubes
      •  CAD
      •  Engineering Drawings
      •  Wind Tubes
      •  Post-process
        • sanding, paint, holes
      •  Test
      •  Integrate into Rocket
Winding1
  •  1 Carbon Fiber Booster Tube
      •  CAD
      •  Engineering Drawings
      •  Wind Tubes
      •  Post-process
        • sanding, paint, holes
      •  Test
      •  Integrate into Rocket / coupler
Winding2
  •  4 Aluminum Bulkheads
      •  Add holes to CAD
      •  FEA
      •  Drawing
      •  Stock: Aluminum in basement
      •  Tool Path
      •  Tormach/cleanup
      •  Secured by Rocket Epoxy

Mill

4
  •  3 Plywood Centering Rings
      •  CAD 
      •  Drawings
      •  Stock: Plywood
      •  Construct Router 
      •  Integrate using rocket epoxy to CF Tube
Mill7
  •  Fins (including fin slots)
      •  Calculations
      •  CAD
      •  Drawings
      •  Stock (CF Sheets)
      •  Manufacture on router (Ask Mike) (water jet?)
      •  Integrate
        • 3D print internal jig
        • rocket epoxy fin to tube with jig in
Mill6
  •  Tip to tip layup (3-5 layers)
      •  Lay-up 4 layers of CF rotating weave 45 deg. each layer
      •  apply to rocket - overlap over edge of wing

6
  •  Aluminum Tip
      •  CAD - need thread and washer to secure
      •  tool path
      •  Lathe
      •  Cleanup
      •  Integrate
Lathe3
  •  FG Nose Cone 
      •  Calculations
      •  CAD/Mold
      •  Engineering Drawings
      •  Mold
        • Stock MDF
        • Cut on the router
        • sand
        • gray
        • sand
      •  Stock: Aluminum
      •  Cut stock
      •  layup
      •  post-process 
        • sanding
FG Lay-up3
  •  Rail Guides
      •  CAD
      •  Buy
      •  Integrate
        • Connect to CF tubes with Nuts and Bolts
Buy9
  •  Boat Tail
      •  CAD
      •  send to Matt
      •  Get from Matt
      •  Bolted to Aft bulkhead
Matt8
  •  Thrust Plate
      •  CAD 
      •  Drawing
      •  Stock - Aluminum
      •  tool path
      •  tormach/ cleanup
      •  rocket epoxy to CF tube
Mill5

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