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Top-Down Assembly:

Top Bulkhead (Structural)

  • Permanently fixed 
  • Secured with rocket epoxy
  • Threaded rods go only halfway through bulkhead and are able to be pulled out
  • Panel mount connected w/ top of cameras for wires to pass through to charges
  • Screws for alignment / compression of charge passthroughs


Camera Bulkhead (Non-Structural)

  • Holds panel mount connector that will go into top bulkhead passthrough


Cameras

  • Wires coiled in center (not needed if we're going with the panel mount passthroughs discussed above)
  • more glue
  • Threaded rods screwed into camera bulkhead


RBF Bulkhead (Non-Structural)

  • Holds RBF switches

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  • Wires through


RBF

  • Mount onto RBF Bulkhead
  • Threaded rods screwed into RBF bulkhead


Upper Sled Bulkhead (Non-Structural)

  • Holds sleds in place (small indentations for sled channels)
  • Wires through


Sled

  • We should not need to access nuts or screws in the regions between the two sleds
    • Huge pain in the ass
    • Riv-nuts ( ? )
    batteries
    • Threaded inserts + Standoffs
    • Alternate Solutions
  • Batteries all on one side
      power goes to switches, then down other side to flight computers
      • Power leaves Sled Side A (contains battereis), goes up into switches, and goes down into Sled Side B where Avionics are located


    Lower Sled Bulkhead (Non-Structural)

    • Holds sleds in place (small indentations for sled channels)
    • Clamped to Bottom Bulkhead with Nuts on threaded rods


    Bottom bulkhead

    • removeable w/ square O-ring slot except the O-ring is a quattro 
    • 0.75" thick bulkhead
    • LUBE
    • LOTS AND LOTS OF LUBE
    • AND EVEN MORE LUBE
    • screw holes on top of quattro ring
    • one piece with eyebolt (4th axis baybeee!)
      • Look for a normal one, if Jim wants to be bold he can do that on his own time
    • Threaded rods run through, gets secured with nuts
    • Screws will enter the bulkhead from outside the rocket


    Bulkhead Cable Passthrough:

    • Should be friction fit, clamped together with screws on bulkheads
    • Possible names:
      • Passthrough
      • Blind Mate
      • Panel Mount
      • Gender Changer
      • Feedthrough



    Image Added