Tests

•  Battery drain BRB (Result: 18h)
•  Battery drain RRC3 (Result: 15h)
•  Foxhunting BRB

Wiring

•  2x JST to BRB adapters
•  Replace backplane battery connector with XT-60
•  Backplane screw circuit
•  Replace backup small battery connectors with XT-30 (2x)

Bay Design

Fixes

•  Donovan Barros (RIT Student) Shrink central connecting bar to accommodate backplane modules
•  Donovan Barros (RIT Student) Add DE-9 holes for both downward-facing connectors
•  Donovan Barros (RIT Student) Expand DE-9 holes to accommodate square-ish connector
•  Donovan Barros (RIT Student) Check DE-9 connector dimensions to make sure they fit in the holes
•  Donovan Barros (RIT Student) Update cut radii
•  Donovan Barros (RIT Student) Change the dimensions of the BRB's battery inside the BRB model to match the larger battery
•  Donovan Barros (RIT Student) Use shorter version of last year's battery holders (look cleaner)
•  Yevgeniy Gorbachev (RIT Student) Saner battery layout
•  Donovan Barros (RIT Student) Move RRC3s closer
•  Donovan Barros (RIT Student) Resolve switch bar interference - move sleds around if necessary
•  Donovan Barros (RIT Student) Move backplane up so the PEM nut doesn't stick out of the bay
•  Donovan Barros (RIT Student) Correct sled height/width if slots moved
•  Donovan Barros (RIT Student) Adjust slot corner radius to match tool (or we could just file it?)
•  Donovan Barros (RIT Student) Add 1/8" charge lines to bulkhead CAD
•  Donovan Barros (RIT Student) Add appropriately sized keep-out blocks to Fingertech screw switches
•  Donovan Barros (RIT Student) Copy the RRC3 into the IREC 2023 Fusion project so we modify our copy instead of the library copy
•  Donovan Barros (RIT Student) Add appropriately sized keep-out blocks to RRC3 terminal blocks
•  Donovan Barros (RIT Student) Add appropriately sized keep-out blocks to D-sub breakouts
•  Donovan Barros (RIT Student) Correct DE-9 breakout model
•  Donovan Barros (RIT Student) Correct strain relief spacing
•  Donovan Barros (RIT Student) Correct sled holes

Major additions/changes

•  Donovan Barros (RIT Student) Design Finger Tech screw switch bracket (these are in)
•  Donovan Barros (RIT Student) Redesign Big Red Bee bracket
•  Donovan Barros (RIT Student) Look into mounting the screw switches to the COTS sled
•  Donovan Barros (RIT Student) Design strain relief bracket for d-subs
•  Donovan Barros (RIT Student) Design PROMPT mount
•  Yevgeniy Gorbachev (RIT Student) CAD battery and a holder
•  Yevgeniy Gorbachev (RIT Student) Adjust COTS sled layout
  •  Join BRB to antenna directly
  •  Add new battery (should end up close to the upper end cap)
  •  Add hole in upper end cap for new battery connector
•  Donovan Barros (RIT Student) Hole drilling jig
•  Donovan Barros (RIT Student) Integration plan
•  Yevgeniy Gorbachev (RIT Student) Figure out which battery for backplane
•  Yevgeniy Gorbachev (RIT Student) Lay out radio module antennas
•  Yevgeniy Gorbachev (RIT Student) Update PCBs from Altium
•  Donovan Barros (RIT Student) Design updated long key

Finishing touches

•  Backplane module cutouts
•  Holes and fasteners
•  CHECK: Antenna hole aligned
•  CHECK: Antenna can be assembled
•  CHECK: Battery hole aligned
•  CHECK: Battery can be assembled

Manufacture

Prerequisites

•  Router bits
•  Superglue
•  Donovan Barros (RIT Student) Schedule time for routing with Alex

Manufacturing (Test)

•  Donovan Barros (RIT Student) Laser cut end caps
•  Donovan Barros (RIT Student) Laser cut connecting bars
•  Donovan Barros (RIT Student) Print BRB bracket
•  Donovan Barros (RIT Student) Print small battery holders
•  Donovan Barros (RIT Student) Print large battery holder

Manufacturing (Final)

•  Donovan Barros (RIT Student) Machine upper end cap
•  Donovan Barros (RIT Student) Machine lower end cap
•  Donovan Barros (RIT Student) Machine connecting bar
•  Donovan Barros (RIT Student) Machine connecting bar
•  Donovan Barros (RIT Student) Machine center bar
•  Donovan Barros (RIT Student) Finish BRB bracket
•  Donovan Barros (RIT Student) Adjust or re-cut COTS sled
•  Donovan Barros (RIT Student) Print PETG large battery holder
•  Donovan Barros (RIT Student) Drill mounting holes, add nuts
•  Donovan Barros (RIT Student) Sand (paint?) bay

Assembly

•  Donovan Barros (RIT Student) Glue together components
•  Donovan Barros (RIT Student) Drill holes in nosecone
•  Donovan Barros (RIT Student) Drill vent holes in nosecone
•  Donovan Barros (RIT Student) Drill holes in upper body tube
•  Donovan Barros (RIT Student) Glue in key
•  Donovan Barros (RIT Student) Glue in PROMPT mount