Structures Manufacturing Tasks IREC-2022


Manufacturing TasksProcessAssigned PersonsPriority
  • 3 Fiber Glass Body Tubes
      • CAD
      • Engineering Drawings
      • Wind Tubes
      • Sanding / Surfacing
      • Painting 
      • Testing
      • Integrate into Rocket
Winding1
  • 1 Carbon Fiber Booster Tube
      • CAD
      • Engineering Drawings
      • Wind Tubes
      • Post-process
        • sanding, paint, holes
      • Test
      • Integrate into Rocket / coupler
Winding2
  • 4 Aluminum Bulkheads
      • Add holes to CAD
      • FEA
      • Drawing
      • Stock: Aluminum in basement
      • Tool Path
      • Tormach/cleanup
      • Integration in body tube

Mill

4
  • 3 Plywood Centering Rings
      • CAD 
      • Drawings
      • Stock: Plywood
      • Laser Cutter
      • Integrate using rocket epoxy to CF Tube
Mill7
  • Fins (including fin slots)
      • Calculations
      • CAD
      • Drawings
      • Stock (CF Sheets)
      • Manufacture on router (Ask Mike) (water jet?)
      • Integrate
        • 3D print internal jig
        • rocket epoxy fin to tube with jig in
Mill6
  • Aluminum Tip
      • CAD - need thread and washer to secure
      • tool path
      • Lathe
      • Cleanup
      • Integrate
Lathe3
  • FG Nose Cone 
      • Calculations
      • CAD/Mold
      • Engineering Drawings
      • Mold
        • Stock MDF
        • Cut on the router
        • sand
        • gray
        • sand
      • Stock: Aluminum
      • Cut stock
      • layup
      • post-process 
        • sanding
FG Lay-up3
  • Rail Guides
      • CAD
      • Buy
      • Integrate
        • Connect to CF tubes with Nuts and Bolts
Buy9
  • Boat Tail
      • CAD
      • send to Matt
      • Get from Matt
      • Bolted to Aft bulkhead
Matt8
  • Thrust Plate
      • CAD 
      • Drawing
      • Stock - Aluminum
      • tool path
      • tormach/ cleanup
      • rocket epoxy to CF tube
Mill5