Power Module - Backplane
Overview
This module provides power to the backplane and other modules.
Current Status
Layout
Action Items
- James May (RIT Student) Update Block Diagram to reflect current design
- James May (RIT Student) simulate umbilical switch in LTspice, look at power loss
- James May (RIT Student) Assemble BOM & include all components
- Create BOM file
- Add switcher
- Add switcher passives
- Add umbilical switch components
- Add monitoring components
- Add monitoring passives
- Add microcontroller
- Add microcontroller passives
- Add WIZnet
- Add WIZnet passives
- Add flash memory
- Add flash passives
- James May (RIT Student) Spec shielded inductors
- James May (RIT Student) Complete schematic capture
- Complete switcher design
- 5V switcher
- 3.3V switcher
- Backplane connector
- current measure (all 3)
- voltage measure
- WIZnet
- Complete battery/umbilical switch design
- Battery/umbilical switch transfer to Billy
- Review umbilical switch diode
- Umbilical connector choose
- 33R to wiznet
- Arrange top level
- Determine MCU pinouts
- Programming interface
- Add microcontroller & logging circuitry (should be roughly identical to other modules)
- Add nc mount holes
- Address pins to mcu
- Polyfuse & standard fast-blow fuse to battery line (poly rated to trip before fast-blow)
- Reverse polarity protection on battery line
- Add ESD protection
- FETs on wiznet LEDs?
- Update backplane connector
- Add NCs to MCU
- Make power jumper female
- REF designators
- Fix MCU top level block
- Swap to INA219
- Volt current sense pins?
- James May (RIT Student) Complete layout
- Define board shape (including fillets!)
- Ensure mounting holes are placed in correct spots
- Ensure backplane connector is placed in correct spot
- Place components
- Calculate power trace widths
- set components in meaningful way
- Fix layer stackup
- Route power traces
- Route signal traces
- polygon pours
- Silkscreen it up (following standards)
- Import Ben's DRC
- Run DRC until good
- James May (RIT Student) Simulate switchers in Webench
- James May (RIT Student) Layout Review Updates
- Swap out old ESD for new ESD
- 8mil trace & 8mil spacing compliance
- Silkscreen unstupid
- Via 1:2 compliance
- Nuke ref des?
- Make fonts guardians
- Ensure all components have jlc number
- Fix diff pairs
- Tooling holes
- Board # JLCJLCJLC
- Move crystal
- Tooling holes
- Via stitch grounds
- Un-nuke designators a bit
- Silkscreen launch standard compliance
- flippy flip switcher circuits?
- pull back ground pour?
- James May (RIT Student) Generate Manufacturing Files
Bill of Materials
https://docs.google.com/spreadsheets/d/11sWTTM-sTX7rhC-IRGJUKW5k7srjvS_wg9Uwbcga4CQ/edit?usp=sharing
Power Budget
https://docs.google.com/spreadsheets/d/1P6vVKbwPyueS9w23q3px6IzPuvbkSv0gtSdnh-D0MMo/edit?usp=sharing